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Old school Push pull audio amplifier transformer flux managment

Started by mike daniels December 11, 2021
 jla...@highlandsniptechnology.com wrote:
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> > >I have a switched mode power supply background and an looking at something like this for an old school audio amp design. > > > >https://www.circuitstoday.com/push-pull-amplifier > > Nice example of thermal runaway. And random transformer phasing. And > distortion. >
** Pinocchio is not a real boy. .... Phil
On Saturday, December 11, 2021 at 4:23:59 PM UTC-6, palli...@gmail.com wrote:
> dmcous...@gmail.com wrote: > ======================== > > I have a switched mode power supply background and an looking at something like this for an old school audio amp design. > > > > https://www.circuitstoday.com/push-pull-amplifier > > > > For SMPS pushpull we always used current mode control to assure the flux in the core does not walk all the way into saturation. > > > ** P-P audio amplifiers are nothing like SMPS. > > Looking at these designs, none monitor or measure the current to assure the flux does not walk. > ** Simply not an issue. > > Many of them are biased class AB so there is always a small DC current through the windings. > > if they are not perfectly balanced, that would > cause the core to bias to one side. > ** P-P audio output transformers with many E and I shaped laminations create a distributed air gap that stops this. > > Core balance can become an issue if a toroidal type is used - which is quite rare in audio amps. > > I'm looking at adding a DC balancing circut with opamps and a reference to assure the split in bias current is as close to perfect as possible. > ** Not necessary. > > in short, for you guys that have made a few of these back in the day, what did you do to assure the flux in > > the output transformer did not wander to the saturation zones due to transistor mismatch or DC bias mismatch? > ** Match the Hfes of the output pair. > > The point you are missing is that transformer core saturation is only an issue at the lowest operating frequencies - generally under 50Hz for a high quality design. Higher frequencies are barely affected by a bit of magnetic imbalance. > Cos they swing the core so little. > > > > ...... Phil
Makes since. Thanks Phil.
On Saturday, December 11, 2021 at 11:37:36 AM UTC-8, bitrex wrote:

> Did they try to match the transistors on that topology, like tubes?
For sure, they did. And to replace finals on a Phase Linear 400, that means buying a matched pair of 2SD555 transistors, which is rather pricey (if one fails, do NOT reuse its mate... you have been warned).
The Witless Troll =  whit3rd wrote:
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> , bitrex wrote: > > > Did they try to match the transistors on that topology, like tubes? > > For sure, they did. > > And to replace finals on a Phase Linear 400, that means buying a matched pair > of 2SD555 transistors, >
** The PL400 mk1 and 2 used 6 output transistors, needing to be Vbe & type matched in groups of 3.
> which is rather pricey (if one fails, do NOT reuse its mate... you have been warned).
Toshiba 2SD555s were never installed in PL400s by the makers - but were offered as replacements. ..... Phil