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I saw a site once that said toroids were much more efficient and much smaller in height then equivalent E-I type transformers. Why do we not see very many for mains conversion if this is the case?
"B...@gmail.com" > >I saw a site once that said toroids were much more efficient ** False. The percentage efficiency of similar rated E-cores and toroiodals is the same. > and much > smaller in height then equivalent E-I type transformers. ** Makes them preferable in slim, rack style cabinets. However, a U-core transforemer is just as low in height. See pic: http://www.ecraftsmen.com/user_files/images/Image/450-VA-Single-Phase-Transformer-sm.jpg >Why do we not > see very many for mains conversion if this is the case? ** Cos it is simply NOT the case - pal. Plus there are many drawbacks associated with toroidals. ..... Phil
"B...@gmail.com" <b...@gmail.com> wrote in message news:a...@h8g2000yqm.googlegroups.com... > I saw a site once that said toroids were much more efficient and much > smaller in height then equivalent E-I type transformers. Why do we not > see very many for mains conversion if this is the case? Cost, you can wind 10 EI or U cor transformer bobbins at once. ( right off the wire spools ) A toroid can only be done one at a time. (unless the machine can handle more than one) A shuttle needs to be wound for each toroid. toroid winding equipment cost more. They do offer benefits, but the added cost is not justifiable in most cases. Cheers
On Fri, 3 Jul 2009 12:38:46 +1000, "Phil Allison" <p...@tpg.com.au> wrote: >> >>I saw a site once that said toroids were much more efficient > >** False. >The percentage efficiency of similar rated E-cores and toroiodals is the >same. They are less leaky. It stands to reason that any difference, even if too small to consider major, would be in favor of the toroid.
On Jul 2, 9:38=A0pm, "Phil Allison" <phi...@tpg.com.au> wrote: > "Bob.Jones5...@gmail.com" > > > > >I saw a site once that said toroids were much more efficient > > ** False. > The percentage efficiency of similar rated E-cores and toroiodals is the > same. > > > and much > > smaller in height then equivalent E-I type transformers. > > ** Makes them preferable in slim, rack style cabinets. > However, a U-core transforemer is just as low in height. > See pic: > > http://www.ecraftsmen.com/user_files/images/Image/450-VA-Single-Phase... > > >Why do we not > > see very many for mains conversion if this is the case? > > ** Cos it is simply NOT the case =A0 - =A0pal. > > =A0Plus there are many drawbacks associated with toroidals. > > ..... =A0 Phil http://www.eea-trafo.com/toroidal.html "Toroidal transformers typically are 90 to 95 per cent efficient; whereas E-I laminates have a typical efficiency of less than 90 per cent." Of course they do not mention anything about mains/low frequency but since they don't mention the frequency dependence I'd assume it is the general case. After all the reason why E-I is less efficient is because of the geometry which is probably frequency independent.
On Jul 2, 10:13=A0pm, "Martin Riddle" <martin_...@verizon.net> wrote: > "Bob.Jones5...@gmail.com" <bob.jones5...@gmail.com> wrote in message > > news:a...@h8g2000yqm.googlegroups.com... > > > I saw a site once that said toroids were much more efficient and much > > smaller in height then equivalent E-I type transformers. Why do we not > > see very many for mains conversion if this is the case? > > Cost, you can wind 10 EI or U cor transformer bobbins at once. ( right > off the wire spools ) > A toroid can only be done one at a time. (unless the machine can handle > more than one) > A shuttle needs to be wound for each toroid. =A0toroid winding equipment > cost more. > > They do offer benefits, but the added cost is not justifiable in most > cases. > > Cheers This sounds like a much more reasonable answer.
"Martin Riddle" > "B...@gmail.com" >> >> I saw a site once that said toroids were much more efficient and much >> smaller in height then equivalent E-I type transformers. Why do we not >> see very many for mains conversion if this is the case? > > Cost, you can wind 10 EI or U cor transformer bobbins at once. ( right off > the wire spools ) > A toroid can only be done one at a time. (unless the machine can handle > more than one) > A shuttle needs to be wound for each toroid. toroid winding equipment > cost more. ** Against that are facts like: 1. C-cores come ready to use, instead of a box full of lams to be assembled after the bobbin is fully wound and terminated. 2. C-core winding is very fast, inclding all the layers of plastic wrap. 3. The winding wires can also be used to form the terminations in many cases. 4. No metal mounting frames or bolts need be fitted by hand to assemble the final product. 5. No resin coating or baking in an oven is needed to excluded moisture or make all the lams stick together. Fact is, that in the majority of VA sizes and styles, a toroidal tranny takes LESS time to complete than E-core types and uses less materials. ..... Phil
"Dorothy with the Red Shoes on"... "Phil Allison" >>> >>>I saw a site once that said toroids were much more efficient >> >>** False. >>The percentage efficiency of similar rated E-cores and toroiodals is the >>same. > > > They are less leaky. ** ?????????? > It stands to reason that any difference, even if > too small to consider major, would be in favor of the toroid. ** For the same VA rating, percentage efficiency ( under load) can go either way, by small margins. The subject is MAINS power toroidals BTW. ..... Phil
"B...@gmail.com" "Phil Allison" > > >I saw a site once that said toroids were much more efficient > > ** False. > The percentage efficiency of similar rated E-cores and toroiodals is the > same. > > > and much > > smaller in height then equivalent E-I type transformers. > > ** Makes them preferable in slim, rack style cabinets. > However, a U-core transforemer is just as low in height. > See pic: > > http://www.ecraftsmen.com/user_files/images/Image/450-VA-Single-Phase... > > >Why do we not > > see very many for mains conversion if this is the case? > > ** Cos it is simply NOT the case - pal. > > Plus there are many drawbacks associated with toroidals. > http://www.eea-trafo.com/toroidal.html "Toroidal transformers typically are 90 to 95 per cent efficient; whereas E-I laminates have a typical efficiency of less than 90 per cent." ** Complete pile of MARKEING bullshit !! Lots of it to be found on the web - fool. So do not use it as FACT !!! ..... Phil ..... Phil
"B...@gmail.com" This sounds like a much more reasonable answer. ** Hey listen - DICKHEAD !!!! YOU are in NO position to judge the answers. Cos YOU are a know nothing wanker. ..... Phil